DOE SECA Industrial and  Coal-Based Solid Oxide Fuel Cell Systems   http://www.netl.doe.gov/technologies/coalpower/fuelcells/seca/

SECA is administered by the Energy Department through the National Energy Technology Laboratory (NETL) and the Pacific Northwest National Laboratory (PNNL). The SECA program is currently structured to include six competing Industry Teams: FuelCell Energy, Delphi, General Electric, Siemens Power Generation, Acumentrics, and Cummins Power Generation.

In order to address the issue of scalability and integration with advanced generation central power plants, DOE combined the SECA cost reduction activities with the new SECA Fuel Cell Coal-Based Systems program. The goal of the SECA Fuel Cell Coal-Based Systems program is to develop and demonstrate the fuel cell technology required for central power station applications to produce affordable, efficient, environmentally-friendly electricity from coal. The new program leverages the advances made in solid oxide fuel cell (SOFC) technology under the SECA Cost Reduction program, extending coal-based SOFC technology to large central power generation.

Today, the most widely deployed fuel cells cost about $4,500 per kilowatt; by contrast, a diesel generator costs $800 to $1,500 per kilowatt, and a natural gas turbine can be $400 per kilowatt or even less.    (but FC operating cost less)

The SECA Program (www.seca.doe.gov) will bring about dramatic reductions in fuel cell costs, cutting costs to as low as $400 per kilowatt by the end of this decade, which would make fuel cells competitive for virtually every type of power application. The SECA initiative is developing a modular, all-solid-state fuel cell that could be mass-produced for different uses much the way electronic components are manufactured and sold today.

The SECA program's Industry Teams are hard at work on the design and manufacture of a variety of low-cost fuel cell prototypes.  Recent testing of these prototypes has demonstrated giant leaps made toward fuel cell commercialization.  Manufactured with a scalable mass-production technique, these SOFC prototypes have exceeded all of SECA's Phase I targets for availability, efficiency, endurance, and cost.  Representative data include an availability of 90 percent, over and above the SECA Phase I target of 80 percent, and an efficiency of 41 percent in a 5.4 kW system, surpassing the first SECA target of 35 percent.  The demonstrated superior efficiency in this small size confirms the ability to achieve much higher efficiencies in larger systems. And most significant of all, the $746/kW system cost is well on its way to $400/kW by 2010.  The once distant vision of using clean, low-cost fuel cell technology for everyday applications is now within reach.

Several manufacturers have met all program goals for reliability, efficiency, and cost including General Electric ,   Seimens, and Fuel Cell Energy/Versa Power.  Some of these companies have commercial installations operating at over 80% CHP efficiency.

 

 

Siemens achieves major milestone in Solid Oxide Fuel Cell program  

Siemens Power Generation announced the successful testing of its latest solid oxide fuel cell (SOFC) technology that incorporates its high power density technology being developed under the U. S. Department of Energy’s (DOE) Solid State Energy Conversion Alliance (SECA). A prototype 5 kW-class complete system using the SECA technology has operated for 2,800 hours and continues to operate at the Siemens facility near Pittsburgh, PA. It has met or exceeded all of the DOE technical and economic objectives for Phase 1 of the SECA program.

 

Fuel Cell Energy SOFC program achieves all DOE SECA phase I goals ,  Oct 23, 2006

FuelCell Energy utilizes the cell and stack design of its technology team partner, Versa Power Systems Inc. (VPS), for all its SOFC development programs. VPS has been engaged in SOFC development since 1997 and is considered a world leader in SOFC cell and stack technology.

VPS provided the 3kW prototype stack and system for FuelCell Energy's DOE SECA Cost Reduction project, initiated in April 2003. In recently-completed Phase I testing, the 3kW SOFC prototype system operated for over 2000 hours and successfully met or surpassed all DOE performance metrics for power output, efficiency and degradation (life).

*                   GE and Delphi Meet Stack Cost Goal
SECA Industry Team participants
Delphi and General Electric have made significant advances in the reduction of solid oxide fuel cell (SOFC) stack costs, surpassing the SECA target for 2006. The estimated costs were $294/kW for a 4.24kW Delphi system; and $254/kW for a 5.4kW GE system. Both teams easily bettered the GPRA SECA goal of <$300/kW. Meeting this latest target puts both Delphi and GE on track towards meeting the SECA goal of <$400/kW system cost. (4/06)

 

Other Fuel Cell Projects in the U.S.

Large Fuel Cell Projects Data Base

Fuel Cell Energy,    Recent Projects

Combined Heat and Power Developments in  the U.S.

UTC Power highly efficient CHP Projects

http://www.utcfuelcells.com/fs/com/bin/fs_com_Page/0,11491,043,00.html